Safety-stock recommendations
Every number is explained — demand variability, lead time, vendor reliability, equipment criticality and network cover.
GEARBOX R60DRN90 | SEW | Helical Geared Motor 1.5kW 45rpm Var-2
Reduce safety stock for SEW R60DRN90 at Chennai from 28 to 10 EA. Demand at Chennai averages 4.2 EA/month (variable profile, std dev 2.3). Lead time is 55 days from SEW Eurodrive India (OTIF 93.2%). An additional 67 equivalent units are available across other plants.
- Demand at Chennai averages 4.2 EA/month (variable profile, std dev 2.3).
- Lead time is 55 days from SEW Eurodrive India (OTIF 93.2%).
- Equipment criticality A on Biscuit Line 3 - Main Drive (downtime ₹287,444/hr) sets a 2.04 service factor.
- 67 equivalent units are available at other plants and can be transferred in days, not weeks.
GEARBOX R59DRN90 | SEW | Helical Geared Motor 1.5kW 45rpm Var-3
Retain safety stock for SEW R59DRN90 at Kolkata from 1 to 1 EA. No consumption recorded in the last 12 months at this location, so cover is held only as an insurance position. Demand at Kolkata averages 0.0 EA/month (lumpy profile, std dev 0.0). An additional 41 equivalent units are available across other plants.
- No consumption recorded in the last 12 months at this location, so cover is held only as an insurance position.
- Demand at Kolkata averages 0.0 EA/month (lumpy profile, std dev 0.0).
- Lead time is 38 days from SEW Eurodrive India (OTIF 90.1%).
- Equipment criticality A on Biscuit Line 3 - Main Drive (downtime ₹353,404/hr) sets a 2.04 service factor.
- 41 equivalent units are available at other plants and can be transferred in days, not weeks.
- No goods movement for 24 months — carrying risk outweighs stock-out risk.
GEARBOX R59DRN90 | SEW | Helical Geared Motor 1.5kW 45rpm Var-3
Increase safety stock for SEW R59DRN90 at Hajipur from 2 to 3 EA. Demand at Hajipur averages 0.3 EA/month (lumpy profile, std dev 1.1). Lead time is 33 days from SEW Eurodrive India (OTIF 70.2%). An additional 38 equivalent units are available across other plants.
- Demand at Hajipur averages 0.3 EA/month (lumpy profile, std dev 1.1).
- Lead time is 33 days from SEW Eurodrive India (OTIF 70.2%).
- Equipment criticality A on Biscuit Line 3 - Main Drive (downtime ₹239,914/hr) sets a 2.04 service factor.
- 38 equivalent units are available at other plants and can be transferred in days, not weeks.
- No goods movement for 24 months — carrying risk outweighs stock-out risk.
GEARBOX R60DRN90 | SEW | Helical Geared Motor 1.5kW 45rpm Var-2
Reduce safety stock for SEW R60DRN90 at Ranjangaon from 28 to 11 EA. Demand at Ranjangaon averages 4.9 EA/month (variable profile, std dev 2.6). Lead time is 55 days from SEW Eurodrive India (OTIF 85.5%). An additional 73 equivalent units are available across other plants.
- Demand at Ranjangaon averages 4.9 EA/month (variable profile, std dev 2.6).
- Lead time is 55 days from SEW Eurodrive India (OTIF 85.5%).
- Equipment criticality A on Biscuit Line 3 - Main Drive (downtime ₹254,880/hr) sets a 2.04 service factor.
- 73 equivalent units are available at other plants and can be transferred in days, not weeks.
- No goods movement for 24 months — carrying risk outweighs stock-out risk.
VALVE VUVG-L16 | Festo | Solenoid Valve 5/2 24VDC G1/8 Var-2
Reduce safety stock for Festo VUVG-L16 at Ranjangaon from 95 to 8 EA. Demand at Ranjangaon averages 12.6 EA/month (variable profile, std dev 5.2). Lead time is 30 days from Festo India (OTIF 95.7%). An additional 270 equivalent units are available across other plants.
- Demand at Ranjangaon averages 12.6 EA/month (variable profile, std dev 5.2).
- Lead time is 30 days from Festo India (OTIF 95.7%).
- Equipment criticality C on Packaging Line 4 - Pick&Place (downtime ₹33,101/hr) sets a 1.28 service factor.
- 270 equivalent units are available at other plants and can be transferred in days, not weeks.
PUMP CM6-4-A | Grundfos | Centrifugal Pump 0.75kW SS Var-2
Reduce safety stock for Grundfos CM6-4-A at Kolkata from 45 to 5 EA. Demand at Kolkata averages 5.0 EA/month (variable profile, std dev 2.5). Lead time is 32 days from Grundfos Pumps India (OTIF 66.1%). An additional 19 equivalent units are available across other plants.
- Demand at Kolkata averages 5.0 EA/month (variable profile, std dev 2.5).
- Lead time is 32 days from Grundfos Pumps India (OTIF 66.1%).
- Equipment criticality B on CIP Skid - Supply Pump (downtime ₹99,467/hr) sets a 1.64 service factor.
- 19 equivalent units are available at other plants and can be transferred in days, not weeks.
GEARBOX R57DRN90 | SEW | Helical Geared Motor 1.5kW 45rpm
Reduce safety stock for SEW R57DRN90 at Hajipur from 15 to 2 EA. Demand at Hajipur averages 2.2 EA/month (stable profile, std dev 0.4). Lead time is 42 days from SEW Eurodrive India (OTIF 62.4%). An additional 24 equivalent units are available across other plants.
- Demand at Hajipur averages 2.2 EA/month (stable profile, std dev 0.4).
- Lead time is 42 days from SEW Eurodrive India (OTIF 62.4%).
- Equipment criticality A on Biscuit Line 3 - Main Drive (downtime ₹195,765/hr) sets a 2.04 service factor.
- 24 equivalent units are available at other plants and can be transferred in days, not weeks.
COUPLING L-101-14 | Lovejoy | Jaw Coupling L100 Bore 14mm Var-2
Reduce safety stock for Lovejoy L-101-14 at Chennai from 510 to 18 EA. Demand at Chennai averages 60.4 EA/month (variable profile, std dev 20.3). Lead time is 13 days from Lovejoy India (OTIF 91.7%). An additional 428 equivalent units are available across other plants.
- Demand at Chennai averages 60.4 EA/month (variable profile, std dev 20.3).
- Lead time is 13 days from Lovejoy India (OTIF 91.7%).
- Equipment criticality C on Utility - Water Pump (downtime ₹29,144/hr) sets a 1.28 service factor.
- 428 equivalent units are available at other plants and can be transferred in days, not weeks.
BEARING 22219 | SKF | Spherical Roller Bearing 80x140x33mm Var-2
Reduce safety stock for SKF 22219 at Bidadi from 135 to 8 EA. Demand at Bidadi averages 16.4 EA/month (variable profile, std dev 6.0). Lead time is 21 days from SKF India Ltd (OTIF 69.7%). An additional 295 equivalent units are available across other plants.
- Demand at Bidadi averages 16.4 EA/month (variable profile, std dev 6.0).
- Lead time is 21 days from SKF India Ltd (OTIF 69.7%).
- Equipment criticality C on Flour Handling - Sifter Drive (downtime ₹12,292/hr) sets a 1.28 service factor.
- 295 equivalent units are available at other plants and can be transferred in days, not weeks.
- No goods movement for 13 months — carrying risk outweighs stock-out risk.
MOTOR 3LE7-100L | Siemens | 3PH IE3 Motor 2.2kW 1440rpm Var-3
Retain safety stock for Siemens 3LE7-100L at Hajipur from 1 to 1 EA. Demand at Hajipur averages 0.4 EA/month (lumpy profile, std dev 1.0). Lead time is 44 days from Siemens Ltd (OTIF 78.9%). An additional 42 equivalent units are available across other plants.
- Demand at Hajipur averages 0.4 EA/month (lumpy profile, std dev 1.0).
- Lead time is 44 days from Siemens Ltd (OTIF 78.9%).
- Equipment criticality C on Utility - Air Compressor (downtime ₹36,992/hr) sets a 1.28 service factor.
- 42 equivalent units are available at other plants and can be transferred in days, not weeks.
- No goods movement for 31 months — carrying risk outweighs stock-out risk.
CHAIN SS-883-TAB | Rexnord | Table Top Chain SS 88.9mm Var-2
Reduce safety stock for Rexnord SS-883-TAB at Hajipur from 110 to 20 M. Demand at Hajipur averages 16.5 M/month (variable profile, std dev 8.3). Lead time is 29 days from Rexnord India (OTIF 84.1%). An additional 7 equivalent units are available across other plants.
- Demand at Hajipur averages 16.5 M/month (variable profile, std dev 8.3).
- Lead time is 29 days from Rexnord India (OTIF 84.1%).
- Equipment criticality B on Packaging Line 3 - Infeed (downtime ₹65,644/hr) sets a 1.64 service factor.
- 7 equivalent units are available at other plants and can be transferred in days, not weeks.
GEARBOX R60DRN90 | SEW | Helical Geared Motor 1.5kW 45rpm Var-2
Reduce safety stock for SEW R60DRN90 at Kolkata from 18 to 10 EA. Demand at Kolkata averages 3.8 EA/month (variable profile, std dev 1.6). Lead time is 47 days from SEW Eurodrive India (OTIF 95.5%). An additional 88 equivalent units are available across other plants.
- Demand at Kolkata averages 3.8 EA/month (variable profile, std dev 1.6).
- Lead time is 47 days from SEW Eurodrive India (OTIF 95.5%).
- Equipment criticality A on Biscuit Line 3 - Main Drive (downtime ₹297,787/hr) sets a 2.04 service factor.
- 88 equivalent units are available at other plants and can be transferred in days, not weeks.
BEARING 6309 | FAG | Deep Groove Ball Bearing 40x90x23mm Var-2
Reduce safety stock for FAG 6309 at Hajipur from 389 to 24 EA. Demand at Hajipur averages 53.8 EA/month (variable profile, std dev 28.3). Lead time is 9 days from Schaeffler India (OTIF 77.2%). An additional 919 equivalent units are available across other plants.
- Demand at Hajipur averages 53.8 EA/month (variable profile, std dev 28.3).
- Lead time is 9 days from Schaeffler India (OTIF 77.2%).
- Equipment criticality B on Packaging Line 4 - Wrapper (downtime ₹88,186/hr) sets a 1.64 service factor.
- 919 equivalent units are available at other plants and can be transferred in days, not weeks.
SENSOR IFS205 | IFM | Inductive Proximity Sensor M12 PNP Var-2
Reduce safety stock for IFM IFS205 at Ranjangaon from 108 to 8 EA. Demand at Ranjangaon averages 15.4 EA/month (variable profile, std dev 6.2). Lead time is 19 days from IFM Electronic India (OTIF 63.7%). An additional 180 equivalent units are available across other plants.
- Demand at Ranjangaon averages 15.4 EA/month (variable profile, std dev 6.2).
- Lead time is 19 days from IFM Electronic India (OTIF 63.7%).
- Equipment criticality C on Cake Line 2 - Indexer (downtime ₹36,529/hr) sets a 1.28 service factor.
- 180 equivalent units are available at other plants and can be transferred in days, not weeks.
BEARING 22219 | SKF | Spherical Roller Bearing 80x140x33mm Var-2
Reduce safety stock for SKF 22219 at Hajipur from 139 to 9 EA. Demand at Hajipur averages 18.2 EA/month (variable profile, std dev 7.9). Lead time is 21 days from SKF India Ltd (OTIF 92.7%). An additional 309 equivalent units are available across other plants.
- Demand at Hajipur averages 18.2 EA/month (variable profile, std dev 7.9).
- Lead time is 21 days from SKF India Ltd (OTIF 92.7%).
- Equipment criticality C on Flour Handling - Sifter Drive (downtime ₹31,156/hr) sets a 1.28 service factor.
- 309 equivalent units are available at other plants and can be transferred in days, not weeks.
GEARBOX VF55-P80 | Bonfiglioli | Worm Gearbox Ratio 30:1 0.75kW Var-3
Increase safety stock for Bonfiglioli VF55-P80 at Ranjangaon from 1 to 3 EA. Demand at Ranjangaon averages 0.3 EA/month (lumpy profile, std dev 1.1). Lead time is 34 days from Bonfiglioli Transmissions (OTIF 97.4%). An additional 23 equivalent units are available across other plants.
- Demand at Ranjangaon averages 0.3 EA/month (lumpy profile, std dev 1.1).
- Lead time is 34 days from Bonfiglioli Transmissions (OTIF 97.4%).
- Equipment criticality A on Cake Line 1 - Depositor (downtime ₹331,279/hr) sets a 2.04 service factor.
- 23 equivalent units are available at other plants and can be transferred in days, not weeks.
- No goods movement for 15 months — carrying risk outweighs stock-out risk.
SEAL MS-2101 | Garlock | Mechanical Shaft Seal 25mm SiC Var-2
Reduce safety stock for Garlock MS-2101 at Bidadi from 70 to 9 EA. Demand at Bidadi averages 12.4 EA/month (variable profile, std dev 5.0). Lead time is 25 days from Garlock India (OTIF 66.9%). An additional 38 equivalent units are available across other plants.
- Demand at Bidadi averages 12.4 EA/month (variable profile, std dev 5.0).
- Lead time is 25 days from Garlock India (OTIF 66.9%).
- Equipment criticality B on CIP Skid - Transfer Pump (downtime ₹104,873/hr) sets a 1.64 service factor.
- 38 equivalent units are available at other plants and can be transferred in days, not weeks.
VALVE VUVG-L16 | Festo | Solenoid Valve 5/2 24VDC G1/8 Var-2
Reduce safety stock for Festo VUVG-L16 at Chennai from 72 to 6 EA. Demand at Chennai averages 8.8 EA/month (variable profile, std dev 3.3). Lead time is 27 days from Festo India (OTIF 66.1%). An additional 307 equivalent units are available across other plants.
- Demand at Chennai averages 8.8 EA/month (variable profile, std dev 3.3).
- Lead time is 27 days from Festo India (OTIF 66.1%).
- Equipment criticality C on Packaging Line 4 - Pick&Place (downtime ₹44,090/hr) sets a 1.28 service factor.
- 307 equivalent units are available at other plants and can be transferred in days, not weeks.
SENSOR IFS205 | IFM | Inductive Proximity Sensor M12 PNP Var-2
Reduce safety stock for IFM IFS205 at Kolkata from 87 to 7 EA. Demand at Kolkata averages 13.8 EA/month (variable profile, std dev 5.5). Lead time is 22 days from IFM Electronic India (OTIF 96.6%). An additional 207 equivalent units are available across other plants.
- Demand at Kolkata averages 13.8 EA/month (variable profile, std dev 5.5).
- Lead time is 22 days from IFM Electronic India (OTIF 96.6%).
- Equipment criticality C on Cake Line 2 - Indexer (downtime ₹33,275/hr) sets a 1.28 service factor.
- 207 equivalent units are available at other plants and can be transferred in days, not weeks.
BEARING UC212 | NBC | Pillow Block Insert Bearing 45mm Var-2
Reduce safety stock for NBC UC212 at Kolkata from 277 to 14 EA. Demand at Kolkata averages 35.5 EA/month (variable profile, std dev 16.7). Lead time is 14 days from NEI Jaipur (OTIF 92.4%). An additional 599 equivalent units are available across other plants.
- Demand at Kolkata averages 35.5 EA/month (variable profile, std dev 16.7).
- Lead time is 14 days from NEI Jaipur (OTIF 92.4%).
- Equipment criticality C on Utility - Cooling Tower Fan (downtime ₹31,531/hr) sets a 1.28 service factor.
- 599 equivalent units are available at other plants and can be transferred in days, not weeks.
BELT NAT-15EIC | Habasit | Modular Conveyor Belt 15mm Pitch
Reduce safety stock for Habasit NAT-15EIC at Ranjangaon from 34 to 4 M. Demand at Ranjangaon averages 7.7 M/month (stable profile, std dev 0.6). Lead time is 50 days from Habasit Iakoka (OTIF 87.4%). An additional 115 equivalent units are available across other plants.
- Demand at Ranjangaon averages 7.7 M/month (stable profile, std dev 0.6).
- Lead time is 50 days from Habasit Iakoka (OTIF 87.4%).
- Equipment criticality B on Biscuit Line 2 - Cooling Conveyor (downtime ₹69,911/hr) sets a 1.64 service factor.
- 115 equivalent units are available at other plants and can be transferred in days, not weeks.
GEARBOX VF55-P80 | Bonfiglioli | Worm Gearbox Ratio 30:1 0.75kW Var-3
Reduce safety stock for Bonfiglioli VF55-P80 at Kolkata from 12 to 6 EA. Demand at Kolkata averages 1.3 EA/month (lumpy profile, std dev 1.9). Lead time is 34 days from Bonfiglioli Transmissions (OTIF 68.7%). An additional 21 equivalent units are available across other plants.
- Demand at Kolkata averages 1.3 EA/month (lumpy profile, std dev 1.9).
- Lead time is 34 days from Bonfiglioli Transmissions (OTIF 68.7%).
- Equipment criticality A on Cake Line 1 - Depositor (downtime ₹199,856/hr) sets a 2.04 service factor.
- 21 equivalent units are available at other plants and can be transferred in days, not weeks.
BEARING 22219 | SKF | Spherical Roller Bearing 80x140x33mm Var-2
Reduce safety stock for SKF 22219 at Chennai from 88 to 5 EA. Demand at Chennai averages 11.4 EA/month (variable profile, std dev 3.4). Lead time is 23 days from SKF India Ltd (OTIF 91.1%). An additional 352 equivalent units are available across other plants.
- Demand at Chennai averages 11.4 EA/month (variable profile, std dev 3.4).
- Lead time is 23 days from SKF India Ltd (OTIF 91.1%).
- Equipment criticality C on Flour Handling - Sifter Drive (downtime ₹40,847/hr) sets a 1.28 service factor.
- 352 equivalent units are available at other plants and can be transferred in days, not weeks.
PUMP CM3-4-A | Grundfos | Centrifugal Pump 0.75kW SS
Increase safety stock for Grundfos CM3-4-A at Ranjangaon from 2 to 5 EA. Demand at Ranjangaon averages 2.4 EA/month (stable profile, std dev 0.6). Lead time is 40 days from Grundfos Pumps India (OTIF 90.5%). An additional 30 equivalent units are available across other plants.
- Demand at Ranjangaon averages 2.4 EA/month (stable profile, std dev 0.6).
- Lead time is 40 days from Grundfos Pumps India (OTIF 90.5%).
- Equipment criticality A on CIP Skid - Supply Pump (downtime ₹185,917/hr) sets a 2.04 service factor.
- 30 equivalent units are available at other plants and can be transferred in days, not weeks.
- No goods movement for 24 months — carrying risk outweighs stock-out risk.
VALVE LKB-54 | Alfa Laval | Sanitary Butterfly Valve DN51 SS316 Var-2
Reduce safety stock for Alfa Laval LKB-54 at Ranjangaon from 79 to 18 EA. Demand at Ranjangaon averages 10.2 EA/month (variable profile, std dev 7.1). Lead time is 30 days from Alfa Laval India (OTIF 96.8%). An additional 38 equivalent units are available across other plants.
- Demand at Ranjangaon averages 10.2 EA/month (variable profile, std dev 7.1).
- Lead time is 30 days from Alfa Laval India (OTIF 96.8%).
- Equipment criticality A on Mixing - Slurry Line (downtime ₹380,181/hr) sets a 2.04 service factor.
- 38 equivalent units are available at other plants and can be transferred in days, not weeks.
BELT NAT-15EIC | Habasit | Modular Conveyor Belt 15mm Pitch
Reduce safety stock for Habasit NAT-15EIC at Bidadi from 48 to 3 M. Demand at Bidadi averages 5.8 M/month (stable profile, std dev 0.4). Lead time is 50 days from Habasit Iakoka (OTIF 71.7%). An additional 121 equivalent units are available across other plants.
- Demand at Bidadi averages 5.8 M/month (stable profile, std dev 0.4).
- Lead time is 50 days from Habasit Iakoka (OTIF 71.7%).
- Equipment criticality B on Biscuit Line 2 - Cooling Conveyor (downtime ₹105,685/hr) sets a 1.64 service factor.
- 121 equivalent units are available at other plants and can be transferred in days, not weeks.
CHAIN SS-880-TAB | Rexnord | Table Top Chain SS 88.9mm
Reduce safety stock for Rexnord SS-880-TAB at Ranjangaon from 7 to 3 M. Demand at Ranjangaon averages 6.5 M/month (stable profile, std dev 0.5). Lead time is 38 days from Rexnord India (OTIF 94.4%). An additional 4 equivalent units are available across other plants.
- Demand at Ranjangaon averages 6.5 M/month (stable profile, std dev 0.5).
- Lead time is 38 days from Rexnord India (OTIF 94.4%).
- Equipment criticality B on Packaging Line 3 - Infeed (downtime ₹117,552/hr) sets a 1.64 service factor.
- 4 equivalent units are available at other plants and can be transferred in days, not weeks.
- No goods movement for 31 months — carrying risk outweighs stock-out risk.
PUMP CM5-4-A | Grundfos | Centrifugal Pump 0.75kW SS Var-3
Reduce safety stock for Grundfos CM5-4-A at Hajipur from 9 to 3 EA. Demand at Hajipur averages 1.1 EA/month (lumpy profile, std dev 1.6). Lead time is 54 days from Grundfos Pumps India (OTIF 80.3%). An additional 6 equivalent units are available across other plants.
- Demand at Hajipur averages 1.1 EA/month (lumpy profile, std dev 1.6).
- Lead time is 54 days from Grundfos Pumps India (OTIF 80.3%).
- Equipment criticality C on CIP Skid - Supply Pump (downtime ₹21,006/hr) sets a 1.28 service factor.
- 6 equivalent units are available at other plants and can be transferred in days, not weeks.
SENSOR WTB4-3P2161 | Sick | Photoelectric Proximity Sensor PNP
Reduce safety stock for Sick WTB4-3P2161 at Ranjangaon from 60 to 2 EA. Demand at Ranjangaon averages 7.4 EA/month (stable profile, std dev 0.5). Lead time is 16 days from Sick India (OTIF 78.8%). An additional 113 equivalent units are available across other plants.
- Demand at Ranjangaon averages 7.4 EA/month (stable profile, std dev 0.5).
- Lead time is 16 days from Sick India (OTIF 78.8%).
- Equipment criticality A on Packaging Line 1 - Reject Gate (downtime ₹320,445/hr) sets a 2.04 service factor.
- 113 equivalent units are available at other plants and can be transferred in days, not weeks.
- No goods movement for 24 months — carrying risk outweighs stock-out risk.
PUMP CM3-4-A | Grundfos | Centrifugal Pump 0.75kW SS
Reduce safety stock for Grundfos CM3-4-A at Chennai from 17 to 2 EA. Demand at Chennai averages 2.2 EA/month (stable profile, std dev 0.4). Lead time is 43 days from Grundfos Pumps India (OTIF 66.7%). An additional 36 equivalent units are available across other plants.
- Demand at Chennai averages 2.2 EA/month (stable profile, std dev 0.4).
- Lead time is 43 days from Grundfos Pumps India (OTIF 66.7%).
- Equipment criticality A on CIP Skid - Supply Pump (downtime ₹209,884/hr) sets a 2.04 service factor.
- 36 equivalent units are available at other plants and can be transferred in days, not weeks.